Compressed air is widely used in industries and has ample utility.
It is simple to use, but complicated and costly to create. A typical compressed
air system consists of compression, cooling, storage, and distribution equipments.
The type of compressor most likely to be used for an industrial compressed air
system depends largely on size, cost, and reliability requirements. The application
norm of compressed air dryers involve climatic
conditions, the degree of air dryness needed, cost and consistency.
Compressed
air dryers are used for the removal of water and other contaminants from compressed
air. One of the most effective ways of drying compressed air is to cool it, collect
the moisture that condenses and finally heat the air to the ambient temperature.
Compressed air dryers use tools such as refrigeration, desiccant adsorption, and
membrane filtration to remove contaminants, particularly water, from the air.
Besides, they also use technologies like membrane and in-line compressed air dryers.
The air can be dried in single or multiple stages to prevent tool decomposition
and other problems associated with water.
Anybody looking for compressed
air dryers must take into consideration the drying capacity, pressure, dew
point, motor power and operating temperature. Drying capacity is the maximum volume
of air through dryer which is usually at 100 psig. The pressure should be at the
highest level i.e. the maximum rated inlet pressure of dryer. Dew point is a measure
of dryness; it describes how much water vapour is present and gives the measure
as to how cold the compressed air can get before the formation of liquid water.
Motor power is a reference value often used to approximate dryer size; pressure
and capacity. The operating temperature is the full-required range of ambient
operating temperature.
The compressed air dryers used in industries
can be categorised into three main groups. They are as follows: Refrigerant dryers,
Deliquescent desiccant dryers, Regenerative desiccant dryers. Refrigerant dryers
cool the incoming air to a temperature or dew point of 1-3°C, causing a large
portion of the water to condense and to be collected by a separator. The dew points
achieved in deliquescent desiccant dryers are approximately 10°C below the
temperature of the incoming air. The desiccant is usually derived from salt or
chloride which has a stronger attraction for water than the compressed air being
passed through it. The desiccant dissolves with the water and collects in the
bottom of the tank which can be easily drained away. Regenerative. desiccant dryers
use a desiccant such as silica gel to attract and absorb moisture from the air,
achieving pressure dew points in the range of minus 40°C. These lower dew
points guarantee that water never condenses in modern systems; even with the super-low
temperatures achieved as the compressed air does its work.
Dryers are very
much essential for the efficient functioning of compressed air system. Air systems
without compressed air dryers severely lessen the longevity of any equipment
they operate.